Specializing in Atmospheric Plasma Spraying (APS) and Vacuum Plasma Spraying (VPS) of high-purity Titanium (Ti) and Hydroxyapatite (HA) coatings for hip stems, acetabular cups, spinal cages, and dental systems.
Pure Titanium powder & coatings for surgical implant applications.
Hydroxyapatite coatings for medical implants; verified phase purity.
Static tensile & shear testing with consistent failure mode analysis.
Fatigue shear testing & Taber abrasion resistance verification.
Engineered to optimize early bone ingrowth (osseointegration) and long-term secondary mechanical stability under physiological cyclic loading.
Atmospheric or vacuum plasma-sprayed commercial pure titanium. Delivers interconnected micro-porosity and rough topography, matching natural trabecular bone structure.
Synthetic bioactive ceramic chemically bonded to implant substrates. Stimulates osteoconduction and ensures accelerated initial biological fixation.
Combines a porous titanium sub-layer for high shear anchorage with a thin bioactive HA top-layer for immediate post-operative osteoconduction.
Successful medical coating relies heavily on proprietary fixture design and sharp transition masking. We engineer dedicated CNC masking fixtures that eliminate overspray on critical taper interfaces and highly polished articulating surfaces.
ASTM F136 & ISO 5832-3 compliant pre-treatment with controlled grit-blasting (ASTM F86 passivation protocols).
ASTM F75 / ISO 5832-4 cast and wrought substrates optimized for high-temperature plasma adhesion without metallurgical alteration.
Low-temperature thermal spray options preserving core polymer mechanical integrity.
Every production lot is supported by master metallographic inspection records, coupon testing, and strict Gage R&R verification:
BioCoatMed is an advanced technology provider specialized in precision biomedical surface coatings and contract manufacturing. Operating modern production facilities equipped with multi-axis automated robotic spray cells, customized tooling workshops, and in-house metallographic laboratories.
Send us your 2D/3D part drawings, substrate specifications (Ti/CoCr), coating zone definitions, or ASTM target parameters.